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  1. CO2 Laser Cutter for Filter Cloth Industrial Filtration Fabrics

    filter cloth laser cutting machine

    Model No.: JMCCJG-350400LD

    Introduction:

    High precision rack and pinion. Cutting speed up to 1200mm/s, the ACC up to 8000mm/s2, maintain long-term stability. World-class CO2 metal RF lasers. Vacuum conveyor working table. Automatic feeding, tension correction, for continuous feeding and cutting.


    • Laser type : CO2 RF laser
    • Laser power : 150W, 300W, 600W, 800W
    • Working area : 3500mm x 4000mm
    • Application : Filter materials and industrial fabrics laser cutting

    Laser Cutting Machine for Filter Cloth Production

    JMC SERIES CO2 Laser Cutter - High Precision, Fast, Highly Automated

    Laser automatic processing flow

    Our high-standard manufacturing of CO2 laser cutting machine, multi-functional expansion, configuration of automatic feeding and sorting systems, research and development of practical software... All in order to provide customers with high production efficiency, optimized production process, saving economic costs and time costs, and maximize the benefits.
    laser automatic processing

    Superiorities of JMC Series CO2 Laser Cutter Machine

    1. Fully enclosed structure

    Large format laser cutting bed with fully enclosed structure to ensure the cutting dust does not leak, suitable for operation in the intensive production plant.

    In addition, the user-friendly wireless handle can realize remote operation.

    Fully enclosed structure

    2. Gear & Rack driven

    High-precision Gear & Rack driving system. High speed. Cutting speed up to 1200mm/s, acceleration 10000mm/s2, and can maintain long-term stability.

    • High level of precision and repeatability.
    • Ensure?excellent cutting quality.
    • Durable and powerful. For your 24/7h production?.
    • Service life longer than 10 years.
    gear and rack driving

    3. Feeding system

    Auto-feeder specification:

    • The width of single roller range from 1.6 meters ~ 8 meters; the maximum diameter of roll is 1 meter; Affordable weight up to 500 KG
    • Auto-induction feeding by cloth inductor;?Right-and-left deviation correction; Material positioning by edge control

    Precision tension feeding

    No tension feeder will easy to distort the variant in the feeding process, resulting the ordinary correction function multiplier;

    Tension feeder in a comprehensive fixed on both sides of the material at the same time, with automatically pull the cloth delivery by roller, all process with tension, it will be perfect correction and feeding precision.

    X-axis synchronous feeding

    4. Exhaust and filter units

    Advantages

    ? Always achieve maximum cutting quality

    ??Different materials apply to different working tables

    ??Independently control of the upward or downward extraction

    ??Suction pressure throughout the table

    ??Ensure optimal air quality in the production environment

    5. Marking systems

    marking systems

    According to customer requirements, a contactless?ink-jet printer device?and a?mark pen device?can be installed on the laser head to mark the filter material, which is convenient for later sewing.

    Functions of ink-jet printer:

    1. Mark figures and cut edge accurately

    2. Number off-cut
    Operators can mark on off-cut with some information such as off-cut size and mission name

    3. Contactless marking
    Contactless?marking is the best choice for sewing. The precise location lines make subsequent work more easily.

    6. Customizable cutting areas

    2300mm×2300mm (90.5in×90.5in), 2500mm×3000mm (98.4in×118in), 3000mm×3000mm (118in×118in), 3500mm×4000mm (137.7in×157.4in) Or other options. The largest working area is up to 3200mm×12000mm (126in×472.4in)

    customizable cutting areas

    One of our Filtration Customers' Processing Workshop

    - Goldenlaser’s Filter Cloth Laser Cutting Machine in Operation

    Filter materials cut by laser

    Filtration as an important environmental and safety control process generally sorted as gas-solid separation, gas-liquid separation, solid-liquid separation, solid-solid separation. Usually laser processing filter cloth is mainly made of technical textile.

    It costs much time by traditional processing such as die cutting and CNC cutting. On one hand, traditional cutting always cause rough edges which affect next steps. On the other hand, long time cutting cause tool wear, and it cost time to replace them. Besides, die cutting need preparing die tools. But laser processing could almost avoid all these defects, processing design figures freely by very easy adjustment.

    Filter materials (filter fabrics and filter mats) suitable for laser cutting:

    Polyester, Polypropylene (PP), Polyurethane (PU), Polyethylene (PE), Polyamide (Nylon), Filter Fleece, Foam, Nonwoven, Paper, Cotton, PTFE, Fiberglass (fiberglass, glass fiber) and other industrial fabrics.

    Technical Parameter

    Laser type CO2?RF laser tube
    Laser power 150W / 300W / 600W / 800W
    Cutting Area L 2000mm~8000mm, W 1300mm~3200mm
    Working table Vacuum conveyor working table
    Motion system Gear and rack driven, Servo motor
    Cutting speed 0-1200mm/s
    Acceleration 8000mm/s2
    Lubrication system Automatic lubrication system
    Fume extraction system Specialized connection pipe with N centrifugal blowers
    Cooling system Processional original water chiller system
    Laser head Processional CO2 laser cutting head
    Control Offline controlling system
    Repeat positioning accuracy ±0.03mm
    Positioning accuracy ±0.05mm
    Min. kerf 0.5~0.05mm (depending on material)
    Total power ≤25KW
    Format supported PLT, DXF, AI, DST, BMP
    Power supply AC380V±5% 50/60Hz 3Phase
    Certification ROHS, CE, FDA
    Options Auto-feeder, Red dot positioning, Marking system, Galvo system, Double heads, CCD camera

    Main Components and Parts

    Article Name Qty Origin
    Laser tube 1 set Rofin (Germany) / Coherent (USA) / Synrad (USA)
    Focus lens 1 pc II IV USA
    Servo motor and driver 4 sets YASKAWA (Japan)
    Rack and pinion 1 set Atlanta
    Dynamic focus laser head 1 set Raytools
    Gear reducer 3 sets Alpha
    Control system 1 set GoldenLaser
    Liner guide 1 set Rexroth
    Automatic lubricating system 1 set GoldenLaser
    Water chiller 1 set GoldenLaser

    JMC SERIES LASER CUTTING MACHINE RECOMMENDED MODELS

    JMC-230230LD. Working Area 2300mmX2300mm (90.5 inch×90.5 inch) Laser Power: 150W / 300W / 600W CO2 RF Laser

    JMC-250300LD. Working Area 2500mm×3000mm (98.4 inch×118 inch) Laser Power: 150W / 300W / 600W CO2 RF Laser

    JMC-300300LD. Working Area 3000mmX3000mm (118 inch×118 inch) Laser Power: 150W / 300W / 600W CO2 RF Laser … …

    JMC laser cutter customized working areas

    APPLICATION MATERIALS

    Filtration fabrics, filter cloth, glass fiber, non-woven fabric, paper, foam, cotton, polypropylene, polyester, PTFE, polyamide fabrics, synthetic polymer fabrics, nylon and other industrial fabrics.

    Laser Cutting Filter Media Samples

    laser cut filter cloth samples

    Industry Introduction

    Filtration as an important environmental and safety control process, from industrial gas-solid separation, gas-liquid separation, solid-liquid separation, solid-solid separation, to daily household appliances in the air purification and water purification, filtration has been increasingly widely applied to multiple areas. Specific applications such as power plants, steel mills, cement plants and other emissions, textile and garment industry, air filtration, sewage treatment, chemical industry filtration crystallization, the automotive industry air, oil filter and home air conditioning, vacuum cleaner and so on. The main filter materials are fibrous materials, woven fabrics and metal materials, especially the most widely used fiber materials, mainly cotton, wool, linen, silk, viscose fiber, polypropylene, nylon, polyester, acrylic, nitrile, such as synthetic fibers, as well as glass fibers, ceramic fibers, metal fibers and so on. Applications are constantly expanding and filtering materials are also update, the product from the dust cloth, dust bags, filters filter barrels, filter cotton, to filter.

    LASER CUTING / KNIFE CUTTING / PUNCH PROCESSING COMPARISON

    LASER CUTING

    KNIFE CUTTING

    PUNCH

    CUTTING EDGE QUALITY

    SMOOTH

    FRAYED

    FRAYED

    CUTTING QUALITY IN THE CYCLE

    PRECISE

    DEFORMATION

    DEFORMATION

    FINE DETAILS / RADIUS-FREE INNER CONTOURS

    YES

    CONDITIONAL

    CONDITIONAL

    CUT EDGE SEALING

    YES

    NO

    NO

    FLEXIBILITY / INDIVIDUALITY

    HIGH

    HIGH

    LIMITED

    LABELING / ENGRAVING

    YES

    NO

    NO

    MATERIAL DISTORTION WHEN CUTTING

    NO

    (Due to non-contact)

    YES

    YES

    LASER PROCESSING FLOW

    3 STEPS | 1 PERSON OPERATION laser processing flow

    <<?Read More about Filter Materials Laser Cutting Solutions


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